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Large-scale drag-chain leaching equipment

The large-scale drag-chain extraction unit serves as the core continuous extraction equipment for medium-to-large oil processing plants; it utilizes an enclosed box-type drag-chain structure and employs a multi-stage counter-current extraction process to achieve continuous, automated oil extraction.

Specifications

  • Residual oil in meal (dry basis) :≤0.8%~1.0% (0.6%~0.8% under optimal working conditions)
  • Solvent content in wet meal :≤25%
  • Mixed oil concentration :≥25%
  • Extraction temperature :50~55℃ (No.6 solvent oil)
  • Operating pressure :Slightly negative pressure (-50~-150Pa), explosion-proof closed tank
  • Material cell :Separated material frame to prevent mixed oil cross-flow, upper layer extraction + lower layer material turning for secondary percolation

Product Details

It consists of automatic feeding seal system, sealed leaching tank, wear-resistant drag chain & scraper assembly, hydraulic drive system, multi-stage spraying and filtering unit, safety monitoring device and discharging seal mechanism. Compact structure with high integration.

Advantages

- Excellent leaching performance: Compartments prevent cross-flow, ensuring uniform and stable extraction. Residual oil in dried meal can reach 0.6%–0.8% for high extraction rate.

- Wide raw material adaptability: Suitable for soybean, rapeseed, cottonseed, rice bran, corn germ and other oilseeds, capable of high-powder and high-oil materials.

- Energy saving & cost reduction: Low-profile tank reduces civil construction investment. Low solvent consumption; variable frequency speed control saves energy.

- Reliable & durable: Dual hydraulic drive ensures stable operation. Chains avoid direct friction with sieve plates, featuring low failure rate and easy maintenance.

- Safe & intelligent: Fully sealed structure minimizes solvent volatilization. Equipped with intelligent monitoring and variable frequency control for high automation and simple operation.

Specifications Table
Model Daily Capacity Main Drive Power Residual Oil (dry basis) Solvent Consumption
TL500 500 t/d 7.5 kW ≤0.8% ≤4 kg/t raw material
TL1000 1000 t/d 11 kW ≤0.8% ≤4 kg/t raw material
TL2000 2000 t/d 15 kW ≤0.8% ≤4 kg/t raw material
TL3000 3000 t/d 18.5 kW ≤0.8% ≤4 kg/t raw material
TL4000 4000 t/d 22 kW ≤0.8% ≤4 kg/t raw material

Application Scope

Applicable to medium & large oil production lines with capacity of 500–4000 tons per day. Used for extraction of various vegetable oilseeds, as well as solid-liquid extraction of active ingredients from plants.

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